SOP and Formats for ETP / STP

Standard Operation Procedure and Formats of ETP Effluent Treatment Plant  & Sewage Treatment Plant (STP) are defined below.

For SOP, please click. SOP for Effluent Treatment Plant (ETP) and STP

Annexure and Formats of ETP and STP

1.0      Daily ETP Performance & Operation Record (ETP Formats / Annexure 1)

Date: _______________                                            Department: __________

Sr. No. Details Quantity Unit
1)        Total Qty. of Effluent Treated KL.
2) Total Quantity of Effluent Received KL.
3) Total Power Consumption Kwh.
4) Chemical Consumption Details
a) Lime Kg.
b) Alum Kg.
c) Polyelectrolyte ( For Effluent Treatment) Kg.
d) Polyelectrolyte ( For Sludge Treatment) Kg.
e) Urea Kg.
f) DAP Kg.
g) Molasses / Jaggery Kg.
h) Sodium Hypochlorite Kg.
5) ETP Running hours in total Hrs.
6) Filter Press running hours in total Hrs.
7) Hazardous Waste Qty. recived / generation
a) Process Waste Kg.
b) Biological Waste Kg.
c) ETP Sludge Kg.
d) Other
  1. a) Total Chemical Consumption Details:-

List of the Chemical

Shift

Total

Cumulative

A B C
Lime in Kg.
Alum in Kg.
Polyelectrolyte in Kg (Effluent Treatment)
Polyelectrolyte in Kg (Sludge Treatment)
Urea
DAP
Molasses / Jaggery in Kg
Sodium Hypochlorite in Kg
Other chemicals in Kg

b) pH Monitoring Records

Sample Name

pH Monitoring time schedule (with 2 hrs frequency)

 

 

Inlet
Outlet

c) Air Blower Operation Record:-

Shift AR – 01 A AR – 01 B Remarks
A
B
C

d) Flow Meter Reading in KL / M3

Note- FMR – Final Meter Reading, IMR – Initial Meter Reading    Diff. – Difference of both

Name / Details A Shift B Shift C Shift
FMR IMR Diff. FMR IMR Diff. FMR IMR Diff.
 

Inlet

 

Outlet

Running hours

Remarks: –

e) Filter Back Wash Details: Put a (√), Mark, if backwash did & fill the below-required column.

A Shift B Shift C Shift
PSF – Pressure Sand Filter

Done (     )        Not Done (     )

PSF – Pressure Sand Filter

Done (     )          Not Done (     )

PSF – Pressure Sand Filter

Done (     )             Not Done (     )

ACF – Activated Carbon Filter

Done (     )        Not Done (     )

ACF – Activated Carbon Filter

Done (     )         Not Done (     )

ACF – Activated Carbon Filter

Done (     )            Not Done (     )

Remarks:

f) Filter Press Operation Record :

Shift: A

 B

 C

Start Time:-

Stop Time:-

Total Running Hrs.:-

Polyelectrolyte used:-

Aeration Time:-

Sludge found in Kg.:-

Start Time:-

Stop Time:-

Total Running Hrs.:-

Polyelectrolyte used:-

Aeration Time:-

Sludge found in Kg.:-

Start Time:-

Stop Time:-

Total Running Hrs.:-

Polyelectrolyte used:-

Aeration Time:-

Sludge found in Kg.:-

Remarks if Any:

g) Power Consumption Record

A Shift – Total in Kwh B Shift – Total in Kwh C Shift – Total in Kwh

h) Shift Manpower Record

A Shift – Sign. of the Operator / Technician B Shift – Sign. of the Operator / Technician C Shift – Sign. of the Operator / Technician

 

2.0     Daily STP Performance & Operation Record (ETP Formats/Annexure 2)

Date: _______________                                                                  Department: __________

Sr. No.

Details Quantity

Unit

1) Total Qty. of Effluent Treated KL.
2) Total Power Consumption Kwh
3) Chemical Consumption Details
a) Alum Kg.
b) Caustic Soda Kg.
c) Polyelectrolyte ( For Effluent Treatment) Kg.
d) Urea Kg.
e) DAP Kg.
f) Molasses / Jaggery Kg.
g) Sodium Hypochlorite Kg.
h) Other Chemical Kg.
4) Total STP Running hours Hrs.
5) STP Sludge Generation Kg.

6 a) Total Chemical Consumption Details:-

List of the Chemical

Shift

Total Cumulative
A B

C

Alum in Kg.
Caustic Soda in Kg.
Polyelectrolyte in Kg (Effluent Treatment)
Urea
DAP
Molasses / Jaggery in Kg
Sodium Hypochlorite in Kg
Other chemicals in Kg

 Remarks :

b) pH Monitoring Records

Sample Name

pH Monitoring time schedule (Frequency: 2hrs)

Inlet
Outlet

Remarks :

c) Air blower / Compressed Air consumption record:

Shift Total hour consumption details
A
B
C

d) Flow Meter Reading in KL / M3

Note FMR – Final Meter Reading, IMR – Initial Meter Reading    Diff. – Difference of both

Name / Details

A Shift B Shift C Shift
FMR IMR Diff. FMR IMR Diff. FMR IMR

Diff.

 

FM – 01

 

FM – 02

Total
Running hours

 Remarks :

e) Power Consumption Record

A Shift – Total in Kwh

B Shift – Total in Kwh

C Shift – Total in Kwh

f) Shift Manpower Record

A Shift – Sign. of the

Operator / Technician

B Shift – Sign. of the

Operator / Technician

C Shift – Sign. of the

Operator / Technician

3.0     Monthly ETP Performance Record (ETP Formats/Annexure 3)

Month: _________________             Year: ___________                 Department: __________

Sr. No.

Details Findings / Results

Unit

1) Total Qty. of Effluent Treated KL
2) Total Quantity of Effluent Received KL
3) Total Power Consumption in ETP Kwh.
4) Chemical Consumption Details
a) Lime Kg.
b) Alum Kg.
c) Polyelectrolyte ( For Effluent Treatment) Kg.
d) Polyelectrolyte ( For Sludge Treatment) Kg.
e) Urea Kg.
f) DAP Kg.
g) Molasses / Jaggery Kg.
h) Sodium Hypochlorite Kg.
5) ETP Running hours in total Hrs.
6) Hazardous Waste Qty. received / generation
a) Process Waste Kg.
b) Biological Waste Kg.
c) ETP Sludge Kg.
d) Other

 

4.0     Monthly STP Performance Record (ETP Formats/Annexure 4)

Month: _________________             Year: ___________                 Department: __________

Sr. No.

Details Findings / Results

Unit

1) Total Qty. of Effluent Treated in  STP KL.
2) Total Power Consumption in STP Kwh.
3) Chemical Consumption Details
a) Alum Kg.
b) Caustic Soda Kg.
c) Polyelectrolyte ( For Effluent Treatment) Kg.
d) Urea Kg.
e) DAP Kg.
f) Molasses / Jaggery Kg.
g) Sodium Hypochlorite Kg.
5) STP Running hours in total Hrs
6) Hazardous Waste Qty. received / generation
a) STP Sludge Kg.

 

 

pharmabeginers

Niranjan Singh is experienced in Pharmaceuticals, author and founder of Pharma Beginners, an updated pharmaceutical blogging platform. Email: [email protected]

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